Loom Monitoring System for Textiles
Datalog Online Monitoring System for Looms is an interactive real-time control system and centralized monitoring system for weaving in the textile industry.The Loom Data Logging System collects data from each loom and processes it to generate useful reports to ensure the smooth running of all operations resulting in higher profits. The performance of each loom in the textile mill is continuously monitored by the system, which prevents unwanted stoppages and increases productivity.
Products Range :- Datalog Online Monitoring System Available for Looms of Any Type, Any Make, Any Model, Manufacturing Any Product.
Benefits of Datalog Online Loom Monitoring System & Loom Data Logger
Production, Stoppage & Efficiency Monitoring
- Integrated information of all types of looms in a single loom monitoring software
- All loom data can be viewed on the machine terminal fitted to each loom
- The reason for the long stop can be entered into the loom machine terminal
- Web-based software & hence easy to access your loom data from within or outside the textile mill
- A Mobile Version of our loom monitoring Software is also available
- Automatic Weaver Planning
- Reduce Machine Down Time by continuous monitoring of each loom
- Continuous Monitoring of Breaks per Hour & Minutes per Stop for Warp, Weft and other stops
- Compare Machines running with same Style to identify low performing machine and finetune
- Also Compare Weavers to identify low performing weaver and train for better result
- Efficiency Trend Graph to analyse Loom behaviour and finetune for better Efficiency
- Stop Diagram to find out repeated stops, too many stops and finetune the Loom
- Bring Low performing Loom at par with the best
- Exception Reports can be called for any parameter to analyse the weak areas
- Snap Study on every parameter
- Macro to Micro Analysis of any parameter can be called for long term analysis (Year – Month – Day)
- Easy Interface with any ERP
- Beam Planning Reports, Un Assigned Beam Reports are available
- Roll Doff Reports are available
- Crimp Reports are available
Air Consumption Monitoring
- CFM of each Loom is monitored continuously to provide
- Instantaneous CFM
- Average CFM
- Cumulative CFM
- CFM / Meter of fabric produced
- Air Consumption Report in Text & Graph for
- Loom Wise
- Shift Wise
- Style Wise
- Shed Wise
- By Monitoring CFM Consumed – Cost per Meter can be analysed
- Optimise Speed vs CFM consumed
- Prevent Avoidable stops / Breakdowns
Power Monitoring
- Reduce Power Bills (Cost)
- Arrive at Cost / Meter of fabric produced
- Speed vs Power Consumed
- Quality of Power
- Monitor Health of Motor and other related hardware
Humidity & Temperature Monitoring
- Analyse RH & Temp. variations at different points inside the shed
- Optimise RH & Temp. for best Shed Running Condition
Hardware and Software Configuration
Machine Terminal:
The machine terminal used in the Datalog online loom monitoring system comes with a built-in microprocessor, user-friendly keyboard, and display for ease of operation. It is installed at each weaving machine to control most of the routine functions and communicate in real time with a central computer that provides large-scale data logging.
Software:
Web-based D-Smart software collects data from machine terminals and generates various reports. It arranges data into well-structured reports that can be easily interpreted. The Reports can be called up through the menu-driven user-friendly software. The GUI nature of the software eliminates the complicated keystrokes and codes.
It has the facility to transfer data to any ERP system. The software can be accessed from various nodes throughout the plant. The software can also be accessed from outside the plant through the internet on desktops, laptops, tablets, mobiles, etc.
Reports, Graphs and Screens
- Production I Stoppage | Efficiency
- Efficiency Trend | Stop Graph
- True Drill Down Long Term Reports (From Macro to Micro Level)
- Efficiency Trend Graphs of Year, Month, Day
- All Reports can viewed by Machine I Style I Weaver I Supervisor I Department
- Assigned Men
- Snap Study
- Exception Reports
- Stop Bar Graph to show Machine Running / Stop over a selected period
- Speed Graph
- Roll Doff Reports
- Beam Planning & Unassigned Beam Reports.
- Crimp report
- Performance Report
- Long Term Report
- Monthly Report
- User Reports
- Weavers Comparison
- Supervisor Comparison
- Loom Comparison
- Style Comparison
- Weekly Reports
- Monthly Reports
- Hourly Reports
- Two / Three Shifts Reports
- Power Consumption (KVA,KWh)
- Voltage
- Current
- Power Factor
- Frequency
- Instantaneous CFM Report
- Average CFM Report
- Cumulative CFM
- Meter/KG Report
- Temperature & Humidity Graph & Report
- Fabric Defect Report
Models & Optional Attachments for Loom
