Loom - Web based Online Loom data Monitoring System for Weaving

Online Loom Data Monitoring System For Textile Looms

Datalog Loom data Monitoring System or Loom data logging System for Weaving is an interactive real-time control system and centralized online monitoring system for textile looms. The performance of every single loom in the textile mill is continuously monitored by the system which prevents the unwanted stoppages and increases the Productivity. The data collected from each loom is processed for generating useful reports to ensure the seamless running of all operations which results into higher profit.

Products Range :- Datalog Online Loom Monitoring System Available for Looms of Any Type, Any Make, Any Model, Manufacturing Any Product.

Benefits of DATALOG Online Loom Data Monitoring System for Weaving

Production, Stoppage & Efficiency Monitoring

Integrated information of all types of looms in one software
Provision to view all information on Machine Terminal fitted on every Loom
Long Stop reason can be entered on the loom
Web based software & hence easy to access the data from within or outside the textile mill
Mobile Version of Software available
Automatic Weaver Planning
Reduce Machine Down Time by continuous monitoring
Continuous Monitoring of Breaks per Hour & Minutes per Stop for Warp, Weft and other stops
Compare Machines running with same Style to identify low performing machine and finetune
Also Compare Weavers to identify low performing weaver and train for better result
Efficiency Trend Graph to analyse Loom behaviour and finetune for better Efficiency
Stop Diagram to find out repeated stops, too many stops and finetune the Loom
Bring Low performing Loom at par with the best
Exception Reports can be called for any parameter to analyse the weak areas
Snap Study on every parameter
Macro to Micro Analysis of any parameter can be called for long term analysis (Year – Month – Day)
Easy Interface with any ERP
Beam Planning Reports, Un Assigned Beam Reports are available
Roll Doff Reports are available
Crimp Reports are available

Air Consumption Monitoring

CFM of each Loom is monitored continuously to provide
Instantaneous CFM
Average CFM
Cumulative CFM
CFM / Meter of fabric produced
Air Consumption Report in Text & Graph for
Loom Wise
Shift Wise
Style Wise
Shed Wise
By Monitoring CFM Consumed – Cost per Meter can be analysed
Optimise Speed vs CFM consumed
Prevent Avoidable stops / Breakdowns

Power Monitoring

Humidity & Temperature Monitoring

Hardware and Software Configuration

Machine Terminal:

Online Loom Data Monitoring System Machine Terminal comes with an in-built microprocessor, a user friendly keyboard and display for ease of operations. It is installed at each weaving machine control most of the routine functions and communicate in real time with the central computer which provides large-scale data log.

Multiplexer:

Multiplexer (abbreviated as MUX) collects the data from the Machine Terminals installed at each weaving machines. Multiplexer (MUX) is a device allowing multiple low-speed input signals to be selected, combined and transmitted at a higher speed single line signal to the centralized computer.

Transponder:

Transponder used in wireless communication that collects the data from each Machine Terminals. A transponder is a wireless communications, monitoring, or control device that picks up and automatically responds to an incoming signal. The transponder can transmit and receive signal.

Software:

The computer on which the online loom data monitoring system software is installed, collects the data from the Machine Terminals through the Multiplexer and generates various reports. The software acquires the data from the looms and arranges in well-structured reports, which can be easily interpreted. The reports can be called through the Menu Driven User Friendly Software. GUI nature of the software eliminates the complicated keystrokes and codes. It has the facility to transfer the data to an ERP system. The software can be installed on various nodes across the plant.