Online Monitoring System for Weaving

Looms | Preparatory | Processing | Fabric Inspection

Monitor Performance & Enhance Productivity using DATALOG

            Productivity is ensured by the continuous operation of each loom in the weaving mill. Unwanted stoppages can throw a spanner in the works and drastically impact production schedules. That is why it is imperative to invest in Datalog online loom data monitoring system for weaving looms to monitor the weaving shed 24 X 7.

          Datalog Online Monitoring system facilitates continuous monitoring of each loom individually and collectively. Data is processed and useful reports are generated in the web-based software, which enables seamless operations, and contributes to better productivity, which translates into higher profits.

Weaving Machine Terminal 5.0 for Loom
Products Range of DATALOG On Line Monitoring System for Weaving
Products Options of DATALOG On Line Monitoring System for Weaving

Benefits of DATALOG On Line Monitoring System for Weaving

Features of Datalog Online Weaving Monitoring System
  • Integrated information about all types of looms in one software
  • Provision for viewing all information about the machine at the machine terminal installed in each loom
  • The reason for the long stop can be entered into the machine terminal on the loom
  • Web-based software & hence easy to access the data from within or outside the mill (during travel)
  • The mobile version of the software is available
  • Automatic Weaver Planning
  • Minimize machine downtime with continuous monitoring
    Continuous monitoring of Breaks per Hour & Minutes per Stop for Warp, Weft, and other stops
  • Compare machines running with the same style to identify low-performing machines and fine-tune
  • Compare weavers to identify low-performing weavers and train for better results
  • Efficiency Trend Graph to analyse Loom behaviour and fine-tune for better efficiency
  • The stop diagram allows to improve performance of the loom by detecting repeated stops, and too many stops.
  • Exception Reports can be called for any parameter to analyse the weak areas
  • Snap study on every parameter
  • Macro to Micro Analysis of any parameter can be called for long-term analysis (Year – Month – Day)
  • Easy Interface with any ERP/SAP
  • Beam planning reports, and unassigned beam reports are available
  • Roll doff reports, and crimp reports are available
  • The CFM of each loom is continuously monitored to provide instantaneous CFM, average CFM, cumulative CFM, and CFM/meter of fabric produced
  • Air consumption report in text and graph for loom-wise, shift-wise, style-wise, and shed-wise
  • By tracking CFM consumption – you can analyze the cost per meter
  • Optimize speed vs CFM consumed
  • Prevent avoidable stoppages/breakdowns

Analyzing power consumption reports can help mills to

  • Reducing electricity bills (cost)
  • Arriving at cost/meter of manufactured fabric
  • Speed vs power consumption
  • Quality of power
  • Monitor the health of the motor and other related hardware
  • Analyse RH & Temp. variations at different points inside the shed
  • Optimise RH & Temp. for best Shed Running Condition
  • Machine Terminal (Standard Model) for Production Monitoring with 6 Inputs for Picks, Warp, Weft, Leno, Selvedge, Catchchord)

  • Machine Terminal with 18 Stops for automatic registering of 17 Stops reasons from machine panel

  • Stop Code Entry Terminal for Entering Stop Reason at one place

  • Machine Terminal with Finger Print Sensor for Registering Operator ID / Attendance, Supervisor ID / Attendance, Inspector ID, Stop Code Entry

  • Machine Terminal with Bar-Code Interface or RFID Interface for Registering, Style, Operator ID / Attendance, Supervisor ID / Attendance, Inspector ID, Stop Code Entry

  • Machine Terminal with Fabric Defect Entry for Registering Fabric Defect on the Loom

  • Machine Terminal with Roll Doff – Automatic Roll Doff on prefixed Picks / Meter

  • Machine Terminal with Automatic Looms Start / Stop arrangement – Stop the Loom for any pre-set setting by the mills for Standard / Deviation

  • Machine Terminal with Lamp Post Indication Arrangement  to provide various Indications for any pre-set setting by the mills for  Standard / Deviation

  • Score Board in 3 Sizes – For every Loom / Machine, For Group of Looms, For Shed or Central Location

  • SMS / Email for automatic Alerts / Reports

  • LCD TV Software at Central Locations inside the Shed / Supervisor, Office Room

  • Machine Terminal with Touch Screen Model Panel on Loom

Weaving Looms in Shed

Salient Features


Do you want to Know more about . . .

Online Monitoring System for Loom

Weaving preparatory and processing

Reports, Graphs and Screens

  • Production I Stoppage  | Efficiency
  • Efficiency Trend  | Stop Graph
  • True Drill Down Long Term Reports (From Macro to Micro Level)
  • Efficiency Trend Graphs of  Year, Month, Day.
  • All Reports can viewed by Machine I Style I Weaver I Supervisor I Department
  • Assigned Men
  • Snap Study
  • Exception Reports
  • Stop Bar Graph to show Machine Running / Stop over a selected period
  • Speed Graph
  • Roll Doff Reports
  • Beam Planning & Unassigned Beam Reports.
  • Crimp report
  • Performance  Report
  • Long Term Report
  • Monthly Report
  • User Reports
  • Weavers Comparison
  • Supervisor Comparison
  • Loom Comparison
  • Style Comparison
  • Weekly Reports
  • Monthly Reports
  • Hourly Reports
  • Two / Three Shifts Reports
  • Power Consumption (KVA,KWh)
  • Voltage
  • Current
  • Power Factor
  • Frequency
  • Instantaneous CFM Report
  • Average CFM Report
  • Cumulative CFM
  • Meter/KG Report
  • Temperature & Humidity Graph & Report
  • Fabric Defect Report