Knitting - Online Loom Data Monitoring System and logger for Knitting

Online Monitoring System For KNITTING

The Datalog Online Monitoring System for Knitting helps in seamless running of the knitting operation and contributes to better productivity. Datalog Online Monitoring System for knitting facilitates continuous monitoring of each machine. Various parameters like weight and the length of the knitted fabric can be had at the click of a button. The knitting performance can be significantly enhanced.

Products Range of Datalog Online Monitoring System for Knitting Available for machines of Any Type, Any Make, Any Model, Manufacturing Any Product.

Benefits of DATALOG On Line Monitoring System for Knitting

Production, Stoppage & Efficiency Monitoring

Integrated information of all types of looms in one software
Provision to view all information on Machine Terminal fitted on every Loom
Long Stop reason can be entered on the loom
Web based software & hence easy to access the data from within or outside the textile mill (during travel)
Mobile Version of Software available
Automatic Weaver Planning
Reduce Machine Down Time by continuous monitoring
Continuous Monitoring of Breaks per Hour & Minutes per Stop for Warp, Weft and other stops
Compare Machines running with same Style to identify low performing machine and finetune
Compare Weavers to identify low performing weaver and train for better result
Efficiency Trend Graph to analyse Loom behaviour and finetune for better Efficiency
Stop Diagram to find out repeated stops, too many stops and finetune the Loom
Bring Low performing Loom at par with the best
Exception Reports can be called for any parameter to analyse the weak areas
Snap Study on every parameter
Macro to Micro Analysis of any parameter can be called for long term analysis (Year – Month – Day)
Easy Interface with any ERP
Beam Planning Reports, Un Assigned Beam Reports are available
Roll Doff Reports are available
Crimp Reports are available

Air Consumption Monitoring

CFM of each Loom is monitored continuously to provide
Instantaneous CFM
Average CFM
Cumulative CFM
CFM / Meter of fabric produced
Air Consumption Report in Text & Graph for
Loom Wise
Shift Wise
Style Wise
Shed Wise
By Monitoring CFM Consumed – Cost per Meter can be analysed
Optimise Speed vs CFM consumed
Prevent Avoidable stops / Breakdowns

Power Monitoring

Humidity & Temperature Monitoring

Hardware and Software Configuration

Machine Terminal:

The machine terminal used in the Datalog online loom monitoring system comes with a built-in microprocessor, user-friendly keyboard, and display for ease of operation. It is installed at each weaving machine to control most of the routine functions and communicate in real time with a central computer that provides large-scale data logging.

Software:

Web-based D-Smart software collects data from machine terminals and generates various reports. It arranges data into well-structured reports that can be easily interpreted. The Reports can be called up through the menu-driven user-friendly software. The GUI nature of the software eliminates the complicated keystrokes and codes.

It has the facility to transfer data to any ERP system. The software can be accessed from various nodes throughout the plant. The software can also be accessed from outside the plant through the internet on desktops, laptops, tablets, mobiles, etc.