Knitting

ONLINE MONITORING SYSTEM FOR KNITTING

The Datalog Online Monitoring System for Knitting helps in seamless running of the knitting operation and contributes to better productivity. Datalog Online Monitoring System for knitting facilitates continuous monitoring of each machine. Various parameters like weight and the length of the knitted fabric can be had at the click of a button. The knitting performance can be significantly enhanced.

Products Range of Datalog Online Monitoring System for Knitting Available for machines of Any Type, Any Make, Any Model, Manufacturing Any Product.

BENEFITS OF DATALOG ONLINE MONITORING SYSTEM FOR KNITTING

Production, Stoppage & Efficiency Monitoring

Comprehensive monitoring solution for all manufacturing equipment with real-time analytics and optimization tools.

Integrated information of all types of looms in one software

Provision to view all information on Machine Terminal fitted on every Loom

Long Stop reason can be entered on the loom

Reduce Machine Down Time by continuous monitoring

Web based software & hence easy to access the data from within or outside the textile mill (during travel)

Continuous Monitoring of Breaks per Hour & Minutes per Stop for Warp, Weft and other stops

Mobile Version of Software available

Automatic Weaver Planning

Compare Machines running with same Style to identify low performing machine and finetune

Compare Weavers to identify low performing weaver and train for better result

                Advanced Analytics Features
                Efficiency Trend Graph to analyse Loom behaviour and finetune for better Efficiency
Stop Diagram to find out repeated stops, too many stops and finetune the Loom
Bring Low performing Loom at par with the best
Exception Reports can be called for any parameter to analyse the weak areas
Snap Study on every parameter
Macro to Micro Analysis of any parameter can be called for long term analysis (Year – Month – Day)
Easy Interface with any ERP
Beam Planning Reports, Un Assigned Beam Reports are available
Roll Doff Reports and Crimp Reports are available

            

Air Consumption Monitoring

Optimize your compressed air usage across the entire facility for maximum efficiency.

CFM of each Loom is monitored continuously to provide

Instantaneous CFM
Average CFM
Cumulative CFM
CFM / Meter of fabric produced

Air Consumption Report in Text & Graph for

Loom Wise
Shift Wise
Style Wise
Shed Wise

By Monitoring CFM Consumed – Cost per Meter can be analysed

Optimise Speed vs CFM consumed

Prevent Avoidable stops / Breakdowns

Power Monitoring

Comprehensive energy monitoring solution to reduce costs and improve efficiency.

Reduce Power Bills (Cost)
Arrive at Cost / Meter of fabric produced
Speed vs Power Consumed
Quality of Power
Monitor Health of Motor and other related hardware

Humidity & Temperature Monitoring

Maintain optimal environmental conditions throughout your facility.

Analyse RH & Temp. variations at different points inside the shed

Optimise RH & Temp. for best Shed Running Condition

Performance Correlation

Production, Stoppage & Efficiency Monitoring

Integrated information of all types of looms in one software
Provision to view all information on Machine Terminal fitted on every Loom
Long Stop reason can be entered on the loom
Web based software & hence easy to access the data from within or outside the textile mill (during travel)
Mobile Version of Software available
Automatic Weaver Planning
Reduce Machine Down Time by continuous monitoring
Continuous Monitoring of Breaks per Hour & Minutes per Stop for Warp, Weft and other stops
Compare Machines running with same Style to identify low performing machine and finetune
Compare Weavers to identify low performing weaver and train for better result
Efficiency Trend Graph to analyse Loom behaviour and finetune for better Efficiency
Stop Diagram to find out repeated stops, too many stops and finetune the Loom
Bring Low performing Loom at par with the best
Exception Reports can be called for any parameter to analyse the weak areas
Snap Study on every parameter
Macro to Micro Analysis of any parameter can be called for long term analysis (Year – Month – Day)
Easy Interface with any ERP
Beam Planning Reports, Un Assigned Beam Reports are available
Roll Doff Reports are available
Crimp Reports are available