DATALOG ONLINE MONITORING SYSTEM FEATURES AND BENEFITS
Higher Productivity
Machine downtime can be reduced through continuous monitoring of production, Stoppage, and performance. Underperforming operators can be identified by comparing their performance and training can be provided for improvement. So more profit can be gained through higher productivity.
Better Performance
Users can understand the behavior of textile machinery and take appropriate action by analyzing the performance trend. Users can identify problematic areas and achieve better performance by analyzing the stoppage graph.
Power Management
Power consumption for each Machine can be monitored automatically by the system. It monitors incoming power quality and decreases the Power cost by better Power utilization. Monitor Health of each machines.
Web Based System
Datalog Online Monitoring System is a web based technology hence you can monitor your textile machines and looms from anywhere in the world through internet.
Logs and Reports
Our System saves plenty of useful data for future reference. User can generate detailed reports on production, efficiency, stoppage, Humidity, Temperature, air and power consumption at any time.<br>
Multilingual & Customizable
Our Well localized system supports multi-language gives the better user experience. Fully customizable software provides more personalized experience and fulfills all requirements.
DATALOG ONLINE MONITORING SYSTEM FEATURES AND BENEFITS
LOOM
Online Loom data Monitoring System for weaving facilitates continuous monitoring of each loom in the textile mill individually and collectively.
WEAVING PREPARATORY AND PROCESSING
Online Monitoring System for Weaving Preparatory and Processing System is a Web Based system equipped with state of the art Micro Controller based Machine Terminal.
SPINNING
Online Spinning Monitoring System is a integrated production and power management system that provide information at a click in the textile industry.
KNITTING
Online Loom data Monitoring System for Knitting helps in seamless running of the knitting operation and contributes to better production.
FABRIC INSPECTION
Fabric Inspection System consist of Micro Controller based FABRIC INSPECTION TERMINAL (FIT) with Touch Screen Display / User Specific Keyboard that replaces the conventional way of manual recording.
MODELS AND OPTIONALS
Optional Products Includes Bar-code Interface on each Machine for registering, Finger Print Scanning on each Machine for registering, RFID Scanner on each Machine for Registering, Score Board of three different sizes and SMS/Email Alerts System.
WHY TO INSTALL DATALOG ONLINE MONITORING SYSTEM
Production, Stoppage & Efficiency Monitoring
Comprehensive monitoring solution for all manufacturing equipment with real-time analytics and optimization tools.
Integrated Machine Monitoring
Covering all types of machines manufacturing any material/fabric, humidification plants, compressors with terminal viewing.
Stoppage Analysis
Enter reasons for long stops directly on machine terminals for accurate downtime tracking.
Web-Based Access
Cloud-based platform accessible from anywhere via internet with easy-to-use interface.
Automatic Staff Assignment
System automatically assigns operators/weavers/knitters based on availability and skills.
Performance Benchmarking
Compare machines running same style/count to fine-tune all machines to optimum levels.
Operator Performance
Identify low performing operators for targeted training and improvement programs.
Advanced Analytics Features
- Efficiency trend graphs to understand machine behavior
- Stop diagrams to diagnose problem areas
- Optimize production vs cost (UKG, UPM)
- Bring low performing machines to best standards
- Exception reports for any parameter
- Snap studies for detailed analysis
- Macro to micro (years...months...day) analysis
- Easy ERP integration
Air Consumption Monitoring
Optimize your compressed air usage across the entire facility for maximum efficiency.
Comprehensive Monitoring
Track air consumption at compressor, shed, and individual machine levels.
Detailed Reporting
Generate shift-wise air consumption reports for each machine.
Cost Reduction
Decrease power costs through better air and power utilization.
Performance Optimization
Optimize speed vs. air consumption and power requirements.
Preventative Maintenance
Prevent avoidable stops and breakdowns through proactive monitoring.
Cost Analysis
Optimize production vs cost through detailed air usage analytics.
Power Monitoring
Comprehensive energy monitoring solution to reduce costs and improve efficiency.
Machine-Level Monitoring
Track power consumption for each machine automatically.
Cost Savings
Decrease power costs through better utilization analytics.
Power Quality
Monitor incoming power quality and utilization patterns.
Speed Optimization
Optimize machine speed vs power consumption.
Motor Health
Monitor health of motors and identify potential issues.
Mechanical Diagnostics
Identify alignment, bearing, lubrication problems and weak points.
Additional Power Features
- Forewarn deteriorating components before failure
- Fine-tune maintenance practices and schedules
- Monitor at incoming panels, SSBs, shed/department/machine level
- Track humidification plant and compressor loads
- Analyze lighting load consumption
Humidity & Temperature Monitoring
Maintain optimal environmental conditions throughout your facility.
Plant-Wide Monitoring
Track humidity and temperature at various points across the plant.
Detailed Reporting
Generate shed-wise and department-wise environmental reports.
Performance Correlation
Identify variations affecting machine performance.