Weaving - Online Loom Data Monitoring & Log System for Textile

Online Monitoring System for Weaving

Looms | Preparatory | Processing | Fabric Inspection

Monitor Performance & Enhance Productivity using DATALOG

Productivity is ensured by the continuous operation of each loom in the weaving mill. Unwanted stoppages can throw a spanner in the works and drastically impact production schedules. That is why it is imperative to invest in Datalog online loom data monitoring system for weaving looms to monitor the weaving shed 24 X 7.

Datalog Online Monitoring system facilitates continuous monitoring of each loom individually and collectively. Data is processed and useful reports are generated in the web-based software, which enables seamless operations, and contributes to better productivity, which translates into higher profits.

Products Range of DATALOG On Line Monitoring System for Weaving

Products Options of DATALOG On Line Monitoring System for Weaving

Production, Stoppage & Efficiency (Machine Wise)
Air Consumption (Machine wise, Group Wise, Line Wise, at Compressor) - Optional
Power (Machine Wise, DB wise, SSB Wise, Lighting Load Wise, at Power House, Humidification Plant, Compressor) - Optional
Humidity & Temperature (At various points inside the shed) - Optional
Spare Parts Failure Analysis (Machine Wise)

Benefits of DATALOG On Line Monitoring System for Weaving

Production, Stoppage & Efficiency Monitoring

Integrated information about all types of looms in one software
Provision for viewing all information about the machine at the machine terminal installed in each loom
The reason for the long stop can be entered into the machine terminal on the loom
Web-based software & hence easy to access the data from within or outside the mill (during travel)
The mobile version of the software is available
Automatic Weaver Planning
Minimize machine downtime with continuous monitoring
Continuous monitoring of Breaks per Hour & Minutes per Stop for Warp, Weft, and other stops
Compare machines running with the same style to identify low-performing machines and fine-tune
Compare weavers to identify low-performing weavers and train for better results
Efficiency Trend Graph to analyse Loom behaviour and fine-tune for better efficiency
The stop diagram allows to improve performance of the loom by detecting repeated stops, and too many stops.
Exception Reports can be called for any parameter to analyse the weak areas
Snap study on every parameter
Macro to Micro Analysis of any parameter can be called for long-term analysis (Year – Month – Day)
Easy Interface with any ERP/SAP
Beam planning reports, and unassigned beam reports are available
Roll doff reports, and crimp reports are available

Air Consumption Monitoring

The CFM of each loom is continuously monitored to provide instantaneous CFM, average CFM, cumulative CFM, and CFM/meter of fabric produced
Air consumption report in text and graph for loom-wise, shift-wise, style-wise, and shed-wise
By tracking CFM consumption – you can analyze the cost per meter
Optimize speed vs CFM consumed
Prevent avoidable stoppages/breakdowns

Power Monitoring

Analyzing power consumption reports can help mills to

Reducing electricity bills (cost)
Arriving at cost/meter of manufactured fabric
Speed vs power consumption
Quality of power
Monitor the health of the motor and other related hardware

Humidity & Temperature Monitoring

Analyse RH & Temp. variations at different points inside the shed
Optimise RH & Temp. for best Shed Running Condition

Models & Optional Attachments

Machine Terminal (Standard Model) for Production Monitoring with 6 Inputs for Picks, Warp, Weft, Leno, Selvedge, Catchchord)
Machine Terminal with 18 Stops for automatic registering of 17 Stops reasons from machine panel
Stop Code Entry Terminal for Entering Stop Reason at one place
Machine Terminal with Finger Print Sensor for Registering Operator ID / Attendance, Supervisor ID / Attendance, Inspector ID, Stop Code Entry
Machine Terminal with Bar-Code Interface or RFID Interface for Registering, Style, Operator ID / Attendance, Supervisor ID / Attendance, Inspector ID, Stop Code Entry
Machine Terminal with Fabric Defect Entry for Registering Fabric Defect on the Loom
Machine Terminal with Roll Doff – Automatic Roll Doff on prefixed Picks / Meter
Machine Terminal with Automatic Looms Start / Stop arrangement – Stop the Loom for any pre-set setting by the mills for Standard / Deviation
Machine Terminal with Lamp Post Indication Arrangement to provide various Indications for any pre-set setting by the mills for Standard / Deviation
Score Board in 3 Sizes – For every Loom / Machine, For Group of Looms, For Shed or Central Location
SMS / Email for automatic Alerts / Reports
LCD TV Software at Central Locations inside the Shed / Supervisor, Office Room
Machine Terminal with Touch Screen Model Panel on Loom

Salient Features

On Line Monitoring of all Looms 24 X 7 for Production, Stoppage & Efficiency
Air Consumption and Power Consumption can be monitored(Optional)
Temperature and Humidity of the Loom Shed can be monitored at different locations(Optional)
On Loom Fabric Inspection System (Optional)
Integrated information covering all looms on a single computer
Can be installed on all types of looms (Airjet, Waterjet, Projectile, Rapier, etc.,)
Can be installed looms manufacturing any type of fabric (Grey, Sheeting, Shirting, Terry Towels, Carpets, etc.,)
Viewing of all Information on the Machine through the Machine Terminal fitted on each Loom
System automatically Records all loom stops with time stamp
Warp, Weft, Leno, Selvedge stops are recorded with reason automatically by the system
Reason for Long Stop can be entered on the Machine Terminal
Continuous monitoring of Actual (A%) and Production / Weaver (P%) Efficiency
Automatic Weaver Planning
Spare Parts failure analysis
Roll / Label printing on completion of Fabric Roll on the loom(Optional)
Roll Doff Indication / Stop the loom on arrival of a Roll based on Picks / Meters produced(Optional)